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Knoxville

Paul and Dorothy will be taking the ’32 to Knoxville TN on Saturday – about 700 miles each way.  Just so you’re not panicking, the Nationals aren’t this weekend – they’re doing some visiting on the way down to end up at the show, which is next weekend.

So if you see the Welder Series ’32, stop and say hi!

Dear Welder Series… More Mustang II dimensions

Dear Welder Series…
Just curious, how much below the bottom of the frame does your Mustang II crossmember come down?

Mike

Dear Mike…
Mike, the answer to this depends on the distance from the ground to the bottom of your frame at the ride height you want, the tire size you will use, and if you are using stock or dropped spindles.

The bottom of our crossmember is 1-5/8″ lower than the center of the lower control arm pivot bolt.  The stock spindle height will be about 3-1/2″ higher than the lower arm pivot bolt.  A dropped spindle will be about 2″ higher than stock.  (The top of our crossmember is about 5/8″ higher than the lower arm pivot bolt center.)  The rack sits higher than the top of the crossmember.  The engine should not be installed until the rack is in place to be sure the pan clears.

An advantage of our crossmember is that you decide how you want the frame to sit and we tell you how to notch our crossmember and towers to achieve this ride height.

It’s easier to tell you how much ground clearance you will have for a given tire diameter.  Suppose your front tires are 27″ diameter.  The spindle will be about 13″ from the ground.  (1/2 of the diameter minus 1/2″ for tire “squat” with weight on it.)  With stock spindles, the bottom of our crossmember will be about 9-1/2″ from the ground.  (13 minus 3-1/2.)  The bottom of the crossmember will be 2″ lower (about 7-1/2″) with dropped spindles.

Thanks for a good question.  I hope this answer helps.

Paul Horton

Tig welding tip: how I hold the filler

Tig welding tip: how I hold the filler

I know, I know, the title in the video says something about gloves.  Let’s just say that’s a little teaser for a future video ;)

This video shows a few suggestions on holding and advancing the filler rod when you’re tig welding.

JF Kustoms Riviera

JF sent me these pics of a Riviera he’s building.  While the whole project is a bit mind-numbing, I particularly enjoy the frame (since it uses a whole whack of our frame curves!)

I’m pretty confident you’ll be interested in a newish online TV show he’s doing, highlighting the build and sale of his yellow Chrysler wagon project.  Also, here’s his website: www.desertspeedshop.com

Custom hi-tech hubcap remover

We’re doing some maintenance on the ’32 in preparation for the summer, and one job on the list is to repack the wheel bearings.  With painted wheels, there is a finite number of times the hubcaps can be removed before the inevitable scratch occurs.  Hopefully this little tool will decrease the odds…

We took an old screwdriver that has been sitting in the screwdriver drawer for ages.  There was no good reason it was there – it was missing the bit.  If my wife had gone through the screwdriver drawer, this little guy would probably have been recycled into a part of my keyboard now.  We just cut a wedge into the handle that will pop the caps right off.  You can hammer on the end of the screwdriver… works like a champ!

Dear Welder Series… ’50 Thames Mustang II?

Dear Welder Series…
Good afternoon, have you ever built a Mustang II suspension for a 1950 Thames panel?

Dear Dan…
Dan, I think Grant Schwartz is going to cut a section out of one of our crossmembers to make it fit this Prefect.

We can make custom width Mustang II crossmembers up to  9″ narrower, to give track width of about 46-1/2″ with short control arms.

Thanks for looking at Welder Series’ parts.

Paul Horton

Dear Welder Series…
To do this how much, the Thames will have a big block, send list of what I get for how much money   thanks Dan

Dear Dan…
Dan, Welder Series produces a wide range of kits and components for chassis builders.  Our Mustang II kits are detailed in our catalogue HERE and HERE.  Either of these kits is available in special widths up to 9″ narrower for $100.00 extra, either in the “ready-to-weld” or welded configuration.

I hope this helps.  We have a toll-free phone line, 1-888-648-2150, if you would like to talk with us.

Paul

How I removed clearcoat from aluminum wheels

I have recently been trying to refinish a set of wheels because the previous owner thought it would be handy to know that he was right up against the curb.  The wheels are polished aluminum with a thick clear coat.  Because they had been curbed so badly, water and salt had started to seep under the clear coat and corrode the aluminum.  Somehow, I needed to take off the clear.

I tried sandblasting, grinding, body prep, rust remover… nothing would touch them.  Then I found this stuff called Tal Strip.  It’s a pretty harsh chemical, and as soon as I saw the “may cause brain or nervous system damage” I knew it was the right stuff.

I just dropped a glob of it on each spoke and spread it around with a paint brush.  A thick coat is best.  You’ll want to do it outside.  After around 20 minutes, you’ll notice the surface will look like a sponge, and you can just wipe the wheel with a plastic scraper or something to expose the bare aluminum.

I can’t believe how well it works – it’s the most effortless way to clean the wheels!

Before you comment, I’ll mention that they are late model Audi wheels for my Passat wagon :)

Dear Welder Series… Mustang II rack options

Dear Welder Series…
With your WS14340 Mustang II kit, what rack and pinion options can I use as far as a donor car? Thanks.

Dear Bart…
The passenger side rack mount is slotted so you can use a stock ’74-78 Mustang II manual or power rack or a later T-bird power rack.  If you use the later rack, get the rack spacer kit #24410.

Thanks for looking at Welder Series’ parts.

Paul Horton

Dear Welder Series…
Do you have the years of the T-bird rack?  I have a 1990 cougar xr7 parts car.  Thanks.

Dear Bart…
The ’79-93 T-Bird rack is the one to get.  Better check with a parts store to confirm that the Cougar used the same one.

Paul

Dear Welder Series…
90 Thunderbird and 90 cougar are the same but there are different part numbers for different years 79 and up. Just want to make sure before I order this. Thanks for all of your help.

Dear Bart…
When we were building cars, we would think we had dialed in the right application, but when we ordered the same number from the local jobber, a different rack would show up. The differences seemed to be in the casting at the input shaft. Some casting were larger and would touch the crossmember. It might not have mattered in the stock application, but it did to us. I don’t know how to help you get the right one.
Sorry – it should be easy, shouldn’t it?

Paul.

Dear Welder Series…
This will be my first attempt at a rack and pinion swap. I’ve done everything else from falcon v-8 swaps to auto to manual swaps and the sorts. Just like to have a good idea of what I need. I can’t see that the travel of the rack over those years would have changed that drastic and if some “clearancing” is needed it should be that bad….I hope. If not, I will go buy a new mustang II power unit. Thanks Paul.

Dear Bart…
Bart, I agree with you that the rack travel is probably (about) the same for the T-Birds and Cougars.  I’d likely try the rack you have.  If it fits, you’re a winner.

Paul

Dear Welder Series… Dakota rear axle

Dear Welder Series…
Will the 3″ bracket on the triangulated four link kit work on a 9.25 rear end out of a Dodge Dakota?

Dear Billy…
Sorry, Billy, I don’t know the tube diameter of that rear end.  But it is not hard to open up our bracket to nest on a larger tube.  If the tube is smaller than 3″ diameter, a short length of tubing can be cut in half lengthwise to make up the difference.

Thanks for looking at Welder Series’ parts.

Paul Horton

Dear Welder Series… ’57 Chev Pickup Mustang II?

Dear Welder Series…
I have a 57 Chevy Pickup Truck that I am in the process of redoing. I am skilled at welding and am modifying the factory original frame. I have boxed the frame and added a tubular cross brace/transmission mount.

I would like to convert to IFS front and 4 link in the rear.
From the website I see the 60″ Mustang II (WS21900) is the appropriate size but would like to know if it would be compatible with Shock Waves.

Also which parallel 4 link kit is appropriate for this truck and is it compatible with shock waves?

Thanks

Brian

Dear Brian…
Brian, here is how Grant Schwartz, a friend of ours, put ShockWaves on our coil-over kit…
http://www.schwartzwelding.com/gallery/trucks/05.html

I would use WS222501 for the parallel 4-link and WS2184 for the Panhard.  AirRide Technologies aluminum mounts could be used for the ShockWaves or you could make tube spacers, similar to our 23203 but with a longer tube…
Coilover bolt kit

Thanks for looking at Welder Series’ parts.

Paul Horton