Welder Series' '32 Buildup
Brake Pedal Return Spring
We spent a lot of time thinking about how to put a return spring on the pedal.  We liked the idea of having a spring because it would give the pedal a more 'solid' feel, and we could effectively adjust the pedal pressure.  I liked the way Cam did the return spring on his '32 and, since imitation is the highest form of flattery, I had to do one like it.  Cam made his with a split ring with a set screw that tightens the spring plate to the bar.  I decided to use a separate piece with two set screws, mostly because it was easier to make.  I could also adjust the tension easier, because when I turn the rod it's not trying to turn the spring as well.
I machined the piece with the set screws from mild steel, and the spring plate from aluminum.  I imagined that I'd be able to tighten the set screws tighter in steel.  The shoulder on the left side in the picture is for my brake light switch which I mounted underneath the master cylinder bracket.  The shoulder on the right side is to hold the spring.
When I push on the brake pedal, the aluminum plate comes away from the brake light switch, thus turning on the lights.  I also shortened the 3/8" plunger rod and welded it to the end of the bar.  It's just a bit cleaner, since the bar goes right to the plunger.

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